4" round Corten steel metal weathering gully grid heavy duty drain cover like cast iron

£3999
In stock

Select the thickness drain cover you require, there is a chart below for advice.
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Description
4" inch Round/Circular Weathering steel (Cor-ten or equivilent) metal heavy duty drain cover/gully/grid/grate replacement.

We can produce absolutely any shape, size or designed drain cover. This listing is for a off the shelf stocked product which will ship nice and quickly. If you do want a made to order grate for a tricky shape, or for example to add holes for drain pipes then we can do that too. Just pop over to this page and you can order any grate.
Weight (6mm)
~0.3 Kg
Weight (8mm)
~0.38 Kg
Weight (10mm)
~0.47 Kg
Weight (12mm)
~0.56 Kg
Dimensions
101.6mm diameter
Production
Cumbria, UK
Metal type
Weathering steel S355JW
Life expectancy 6mm
>50 years
Life expectancy 12mm+
>100 years
  • Quick shipping, with express options on checkout.
  • Our weathering steel drain covers are great for any locations such as under drain pipes, driveways, pavements or at the edges of pathways or driveways.
  • Weathering steel forms a protective oxide layer that prevents the steel inside from corroding away. It will arrive grey, and form a dark brown finish over time once outside.
  • Made from high quality S355JW weathering steel.
  • Drain pipe cut outs can be added at no extra charge, please visit this page to order a customized drain cover, we've made the process as easy as we can and you can buy right on the website in moments. Custom drain cover.
  • Extremely rat and wind proof.
  • A lot stronger than plastic if you're looking to upgrade and made right here in the UK.
  • Peace of mind: If you're not satisfied with your item you can return it for up to 90 days for a full refund.
  • How to order
  • Check the chart (below): Important! If your drain cover is in a place where it can be walked on or driven on then please check the chart for a suitable material and thickness for safety.
  • Check our material options advice (below): We've included a description below the chart of all our material options to help you decide which is right for you.
  • Choose your thickness using the option above. We offer multiple thicknesses on our stainless gully grids and grates. The chart below will help you pick what is right for you.
  • Optional powder coating: Stainless steel drainage covers look great on their own. If you want you can have the corrosion proof safety of the stainless grid and powder coat it for a different colour finish on top. This powder coat will wear off if used on a driveway or pavements with gravel over time. We can offer custom powder coating if required however due to minimum order quantities on powder it can cost more than the cover itself. Please contact us if you would like us to quote for this. 
  • Chart of advisable thicknesses and materials for different uses
    You can choose any thickness for uses where the cover is small, or people can't stand on it. Likewise if it's not a safety critical item you are free to choose. The below thicknesses are what is required to withstand the required test loads for the use of pathways and driveways. You will also need to pick a material that is corrosion proof below should you wish to be up to standard, more information on materials is after this chart.
    Shortest edge of cover
    Minimum thickness pedestrian
    Minimum thickness driveway
    30-125mm (1" - 4.9")
    6mm
    6mm
    126-175mm (5" - 7")
    6mm
    8mm
    176-225mm (7" - 8.8")
    8mm
    12mm
    226-249mm (8.8" - 9.8")
    10mm
    15mm
    250-299mm (9.8" - 11.7")
    12mm
    20mm
    300-345mm (11.7" - 13.6")
    15mm
    25-30mm
    346-400mm (13.6" - 16")
    20mm
    Contact us

    Chart of advisable thicknesses and materials for different uses

    We offer a variety of materials to have your drain cover produced from.

    A) Painted mild steel: This material is great for out of the way locations that can't be walked on such as under drain pipes, or on roofs.

    B) Unpainted mild steel: If you want to send your drain cover off to be galvanised, or need it for a fireplace or just want to paint it yourself. This option is for you.

    C) Stainless steel: This option can be painted as well, just add your paint request to the order notes. Stainless steel is corrosion resistant so will last an extremely long time and satisfy standards for use on pathways or driveways.

    D) Stainless steel painted: Stainless steel is corrosion resistant so will last an extremely long time and satisfy standards for use on pathways or driveways. You can have this painted by standard in the following options: Matt Black, Antique Copper, Antique silver.

    E) Weathering Steel: We typically use Cor-ten but sometimes other brands are used, this is a weathering steel. It will go a orange/brown initially and then weather to a deep smooth brown oxide finish over time. This layer of oxide protects the steel inside from corrosion. This option will also last a long time and can look very nice as well.

    F) Antique Copper / Silver painted steel: As per option A (Painted mild steel) But these are hammered effect copper or silver with black powder coat instead of matt black. 

    Other products that may interest you:
  • If you're looking some metal wall art for your home or garden please click here.
  • If you're looking to have us cut something from metal that isn't a drain cover then please click here.
  • About our drain covers.
    Our state of the art laser can produce exceptionally high quality drain covers to your requirements. You can order right here on our website with ease, then, just sit back and put your feet up while we get the parts to your door in a few days.

    We produce any size drain cover and stock hundreds of sizes and finishes ready to ship.

    As standard we will ship your order within 1 working day on a 48 hour courier, although often this will ship on a 24 hour service regardless. We also offer express upgrades on checkout if you are in a rush. If you want your drain cover customised and order from our custom drain cover page then standard dispatch is within 3 working days typically although we've been known to ship these same day.

    Please view our Frequently asked questions tab on this page, as well as our Delivery tab for more information on what to expect from our service.

    We're based in Cumbria, North West England, UK and would love the opportunity to produce your items. 

    To view more about us please see our about us tabs in the menu.

    A video of our laser cutting 8mm stainless steel drain covers.
    Features
    Any drain cover size - Round
    4" Round Weathering steel (Cor-ten*)
    BRAND
    Hawkshead Metal
    Condition
    new
    Dimensions
    4" round
    Finish
    Weathering steel supplied unoxidised
    General
    Drain covers & Gully grids
    Material
    S355JW Weathering steel
    MPN
    4I-ROUND-WS
    PRODUCT
    Thickness
    6mm
    Warranty
    We offer a 2 year warranty on powder coated drain covers (this excludes paint wear if placed on a driveway or footpath where gravel is present). We offer a 5 year warranty on Cor-ten weathering steel, Brass & stainless steel drain covers.
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    Delivery details
    All our products have a free shipping option to UK Mainland addresses.
    We are happy to ship items worldwide, most countries will be offered post at checkout without an issue.

    We ship most of our free items on a 24-hour courier service but we also use 48-hour for certain product sizes and weights. Upgraded shipping and processing is available on checkout from £8.

    View our full shipping policy here

    Order type A: Standard products and stocked items:
    (If you have any Custom orders, cut to size sheet or personalised orders as well, then your whole order will be shipped as Order type B below)

    1) Standard delivery - £0.00    
    Your order will be dispatched within 2 working days if stocked on standard delivery, almost all stocked items will dispatch within 1 working day however. Most items will ship on a 24 hour service on standard delivery but some heavy items or large items may go on a 48 hour service. 

    2) Quicker delivery - £8.00
    Your order will be dispatched within 1 working day (Cut off time 13:00). All orders except extremely large or heavy items will go on a 24 hour service. Some may go on a AM service on occasion. Typically items over 2000mm in length or over 60Kg will be those that do not always go on a 24 hour service. 

    3)  Express delivery - £19.00
    Your order will be dispatched within 1 working day, most orders on this option will go same working day (Cut off time 13:00). Your order will be shipped on a AM service. Some heavy or large orders may only be possible to go via a 24 hour service, and in rare cases only a 48 hour option is available.

    4)  Drop everything and do my order - £70.00
    This option is typically for custom cut orders to jump the cutting and finishing queue, but can be used on stock items. We will drop everything and ship your order straight away on the best shipping service available to a 10:30am service and where the cost to us does not exceed £70.00 extra over standard shipping. 

    Order type B: Custom orders, cut to size sheet orders, personalised orders:

    1) Standard delivery - £0.00
    Custom orders will be cut by standard within 3 working days, our average dispatch is between 1 and 2 working days.
    Your item will be shipped on a 24 hour courier where  possible, but it may go on a 48 hour one for certain weights and package sizes (typically 20-30Kg upwards or very long pieces over 1400mm).

    2) Quicker delivery - £8.00
    Custom orders will be cut by standard in 1-2 working days.
    Your item will be shipped on a 24 hour courier (there maybe a few exceptions such as very heavy items over 60Kg which will require a 48 hour pallet service).

    3)  Express delivery - £19.00
    Custom orders will be cut within 1-2 working days but prioritised, our average on express is 1 working day.
    Your item will be shipped on a 24 hour AM service (some exceptions may occur such as pallet items where next day service will be booked).

    4)  Drop everything and do my order - £70.00
    Custom orders will be cut within 1 working day, we aim to cut and ship the same day of order if placed by 11am. Typically with finishing and packaging timescales we find 60% of orders ship same day and 40% the following day on this service.
    Your item will be shipped on the best available service to 10:30am for the item size that does not exceed the £70.00 fee. This typically is a 10:30am service for items to 60Kg in weight and next day for heavier pallet items.
    Sometimes a AM pallet service is available. Please contact us if you need more definite time scales.

    This is a snippet of the most relevant parts of our policy for this product, there is more information on the full policy at this page View our full shipping policy here.


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    Who we are

    Among the peaceful hills with the odd ball of wool trotting around, we're buzzing away creating things we feel are special.

    Lakeland Steel (Laser Factory Ltd) is a laser cutting company based in the Lake District, Cumbria. All our products are designed and produced here. Among the peaceful hills with the odd ball of wool trotting around, we're buzzing away creating things we feel are special. We are just as happy cutting customers parts, or producing our own products. If you need some metal and don't or can't create it yourself, then we're happy to help.

    Towards the end of 2014 I spotted a stainless steel key ring someone had made on my social media and I thought it looked amazing. Almost immediately I thought, well how hard could it be to make metal items myself?

    After a few evenings of slightly over ambitious hunting on the internet I decided that I could just about afford a CNC Plasma machine. This particular machine was an air plasma and it uses compressed air and electricity to make an incredibly hot plasma cutting arc that moves over the metal plate.

    6 weeks later and the new machine was installed in a barn section a little bigger than a single garage and ready to run. It quickly became clear that an air plasma does not cut quite fine enough to make key rings and I should have done a few more days research! And as a result new projects were born that the machine was suitable for.

    The first item I needed was a drain cover for a down pipe cover on the old house I lived in. Nothing was available in the size I needed (12.5" x 11.9") so I cut one myself. Spray painted it with Black Hammerite paint and thought I may as well list them on eBay. Within an hour we sold one, and I panicked as the paint wasn't even dry yet in the make shift spray painting "zone".

    We've not looked back since and quickly ventured in to metal wall art which also started to fly off the shelves faster than expected.

    It was not long before we had to move to a larger industrial premises and the closest destination available at the time was in the west Cumbrian coastal town of Millom. This is now where we produce all of our products and house our machinery. Millom has a long history of metal works and although the Iron works are now gone we feel like we've ended up in the right spot.

    In a blink of an eye there were simply not enough hours in the day and we started employing some incredible staff and had to hang up the one man band hat. The team has only got stronger over the years, and everyone enjoys the process of bringing our creations to life. And I have to admit it's true that often someone else can do something better than you can yourself, even if it was a little daunting handing over control of parts of the process to someone else.

    Eventually we bought with the help of a good friend and new business partner our first laser and a much chunkier HD XPR Plasma cutter. This now allowed us to cut the keyrings that started our journey as well as improving the cut quality of all our metal art work.

    The next step was to escape from the mess and hassle of wet painting our products. We installed a high end powder coating booth, spray gun and oven. This gives us a better finish, and a huge variety of finishes too. But the biggest advantage, we can now paint and ship items the same day instead of waiting for a week or two for the wet paint to be dry enough.

    A few years passed of non stop ideas and projects before we upgraded to a powerful 6kw laser and we were finally plasma free in 2020. All our metals up to 30mm can now be cut by laser.

    Our laser cutters offer by far the best cut, and the machine we now use was an unimaginable dream back in 2014.

    Finally in 2021 we expanded into Jewellery with the addition of some special polishing machines, and a ultra fine laser cutter & engraver for the jewellery. It can only cut up to 154mm x 154mm in size but offers really incredible cut quality and detail. We've started making exciting new products here and so far everything we've been offering has again caught us out by selling quicker than we thought they might. At least we're kept on our toes!

    As it stands today we've learnt an awful lot and know how to extract great products, art, projects and customers parts from a sheet of metal with ease.
    Our quality, tolerances and repeatability are excellent, and we're excited to work for either a one off part or a bulk order of thousands of items.